IPM FOR SMART MANUFACTURING

Assure digital experiences for smart manufacturing

Smart manufacturing success relies on uninterrupted, real-time connectivity across production lines, digital systems, and connected products. Catchpoint IPM empowers IT Ops with full-stack visibility and control—assuring uptime, predictive insights for maintenance and quality, and seamless optimization of factory operations across every digital touchpoint.

Why choose Catchpoint?

Catchpoint is the market leader in Internet Performance Monitoring, trusted by top banks, insurance companies, payment processors, fintech organizations, and the top cloud and infrastructure providers worldwide. Our solutions help you:

Proactively detect and resolve incidents

Protect your brand, reputation, and revenue by identifying and resolving issues in The Internet Stack before they impact your business.

Continually optimize performance

Deliver seamless, fast, and personal user experiences across all digital touchpoints and regions - from websites to mobile applications.

Diligently adhere to stringent service levels

Access 13 months of storage, enabling long-term analysis of historical performance data and trends.

Efficiently support operational excellence

Empower your teams with the tools and insights they need to maintain high performance and resilience.

Impartially monitor digital experiences

Collect critical observability telemetry from a cloud-neutral, independent provider which is not tied to any specific cloud provider like every other DEM or IPM platform.

Customer case study:
Leading EV manufacturer

One of the world’s top electric vehicle manufacturers relies on Catchpoint IPM to strengthen its digital infrastructure and ensure resilience across operations:

  • Factory monitoring: Enables 24/7 operational uptime with real-time visibility into production systems
  • Vehicle connectivity: Secures uninterrupted communication between EVs and cloud services for software updates and diagnostics
  • Employee productivity: Empowers thousands of global employees with optimized access to cloud apps and business systems
  • Web experience: Provides high-speed, always-available customer web experiences for browsing, configuring, and purchasing vehicles
Read their full customer story

Top Use Cases for Smart Manufacturing Organizations

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Optimized for robotics & machinery operations

Even the smallest network or sensor anomalies—such as latency, packet loss, or data errors—can snowball into costly downtime for robotics, CNC machines, and other connected equipment.

  • Catchpoint IPM tracks protocols (TCP/IP, MQTT), cloud endpoints, and connected robotic arms in real time to spot issues before they cause downtime—empowering proactive maintenance and seamless machine operations.
  • Impact: Avoid costly, unscheduled downtime, extend equipment lifespan, and maintain consistent production output.
endpoint monitoring chart

Unified network visibility for distributed manufacturing operations

With infrastructures spread across edge gateways, remote workcells, and international branches, even minor connectivity issues can stall production or analytics.

  • IPM continuously monitors bandwidth, connectivity, and application responsiveness across devices, datacenters, and cloud platforms — detecting failures in VPNs, SD-WAN, or edge protocol handoffs before they disrupt operations.
  • Impact: Ensure resilient connectivity, streamline inter-facility coordination, and safeguard uptime across distributed manufacturing networks.

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Real-time production line optimization

Production throughput depends on seamless communication between controllers, sensors, and actuators. Bottlenecks in M2M communication can lead to reduced output and defects.

  • IPM monitors message flows, latency, and congestion across OPC-UA, Modbus, REST APIs, and other protocols — pinpointing network or configuration issues instantly.
  • Impact: Optimize production speed, minimize product defects, and maximize output consistency.
cloud application monitoring map illustration

Digital twin & remote asset monitoring

Digital twin platforms depend on accurate, real-time IoT data to simulate operations and predict performance. Any latency or data loss can compromise models.

  • IPM ensures reliable data flows between devices, message brokers, and cloud APIs (AWS IoT Core, Azure Digital Twin), flagging performance degradation before it skews results.
  • Impact: Guarantee trustworthy simulations, support predictive maintenance, and enable more effective remote asset monitoring.

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Supply chain & inventory traceability

Smart factories require real-time supply chain visibility to avoid logistics delays and stockouts. Connectivity disruptions can stall inventory systems and shipments.

  • IPM monitors GPS, RFID, cloud tracking, EDI, and ERP integrations end-to-end —identifying failures or slow updates before they disrupt just-in-time operations.
  • Impact: Maintain lean, efficient supply chains and ensure uninterrupted flow of parts and products.

Optimized for robotics & machinery operations

Even the smallest network or sensor anomalies—such as latency, packet loss, or data errors—can snowball into costly downtime for robotics, CNC machines, and other connected equipment.

  • Catchpoint IPM tracks protocols (TCP/IP, MQTT), cloud endpoints, and connected robotic arms in real time to spot issues before they cause downtime—empowering proactive maintenance and seamless machine operations.
  • Impact: Avoid costly, unscheduled downtime, extend equipment lifespan, and maintain consistent production output.

Unified network visibility for distributed manufacturing operations

With infrastructures spread across edge gateways, remote workcells, and international branches, even minor connectivity issues can stall production or analytics.

  • IPM continuously monitors bandwidth, connectivity, and application responsiveness across devices, datacenters, and cloud platforms — detecting failures in VPNs, SD-WAN, or edge protocol handoffs before they disrupt operations.
  • Impact: Ensure resilient connectivity, streamline inter-facility coordination, and safeguard uptime across distributed manufacturing networks.

Real-time production line optimization

Production throughput depends on seamless communication between controllers, sensors, and actuators. Bottlenecks in M2M communication can lead to reduced output and defects.

  • IPM monitors message flows, latency, and congestion across OPC-UA, Modbus, REST APIs, and other protocols — pinpointing network or configuration issues instantly.
  • Impact: Optimize production speed, minimize product defects, and maximize output consistency.

Digital twin & remote asset monitoring

Digital twin platforms depend on accurate, real-time IoT data to simulate operations and predict performance. Any latency or data loss can compromise models.

  • IPM ensures reliable data flows between devices, message brokers, and cloud APIs (AWS IoT Core, Azure Digital Twin), flagging performance degradation before it skews results.
  • Impact: Guarantee trustworthy simulations, support predictive maintenance, and enable more effective remote asset monitoring.

Supply chain & inventory traceability

Smart factories require real-time supply chain visibility to avoid logistics delays and stockouts. Connectivity disruptions can stall inventory systems and shipments.

  • IPM monitors GPS, RFID, cloud tracking, EDI, and ERP integrations end-to-end —identifying failures or slow updates before they disrupt just-in-time operations.
  • Impact: Maintain lean, efficient supply chains and ensure uninterrupted flow of parts and products.

Smart Manufacturing FAQs

What is IPM, and why is it critical for smart manufacturing?

Internet Performance Monitoring (IPM) provides deep visibility into every aspect of the Internet that impacts your business. It is crucial in manufacturing as the Internet is the new enterprise network, and it helps detect issues before they disrupt production lines, supply chains, or customer experiences.

How does IPM reduce downtime on the factory floor?

By monitoring protocols, endpoints, and connected devices in real time, IPM spots anomalies, such as latency, packet loss, or faulty sensor data, that often precede equipment failures. This enables proactive maintenance, avoiding costly unplanned downtime.

Can IPM support distributed manufacturing operations across multiple sites?

Yes. IPM continuously tracks connectivity between edge gateways, datacenters, and cloud services worldwide. It ensures resilient, consistent performance across remote factories, global suppliers, and international production lines.

How does IPM improve digital twin accuracy?

Digital twins rely on accurate, real-time IoT data. IPM ensures reliable data flow from devices to platforms like AWS IoT Core and Azure Digital Twin, preventing delays or data loss that could compromise simulations and predictive analytics.

What impact does IPM have on supply chain and logistics?

The platform monitors GPS, RFID, ERP, and cloud logistics integrations end-to-end, identifying disruptions before they affect just-in-time supply chains. Manufacturers gain real-time visibility, ensuring smooth inventory flow and efficient distribution.

Is IPM scalable for global smart manufacturing enterprises?

Absolutely. IPM is built for large, complex ecosystems, providing real-time monitoring across geographies, facilities, and digital touchpoints. It scales with business needs, ensuring resilience everywhere.

How does Catchpoint’s IPM fit with our existing monitoring tools?

IPM complements, rather than replaces, APM, NPM, or observability solutions. It provides an external, “outside-in” perspective — monitoring the actual digital experience across networks, cloud services, and IoT devices — so IT teams see issues traditional tools often miss.

What kind of ROI can manufacturers expect with IPM?

Reducing unplanned downtime delivers the fastest payback, as avoiding even a few hours of halted production can offset investment costs many times over. Manufacturers also see long-term ROI through improved supply chain visibility, higher product quality, and more efficient resource use.

Is Catchpoint IPM difficult to deploy across multiple sites and factories?

No. It’s designed for scalability and ease of rollout. Agents can be deployed across geographies and facilities quickly, and once active, they provide unified visibility across production systems, supply chains, and employee-facing apps.

Internet Performance Monitoring Supercharges your Digital Resilience

Enhanced Performance Monitoring

Our IPM solutions provide real-time insights into the performance of your business-critical applications, ensuring optimal functionality and user experience.

Proactive Issue Resolution

Identify and resolve potential issues - before they impact your customers – to minify incident impact and enhance reliability.

Comprehensive Analytics

Gain deep insights into your application and internet stack performance with our advanced analytics tools, helping you make informed decisions.

End-User Visibility

With the largest Global Observability Network, you can monitor from where your users and how they are connecting, and quickly correct challenges in over 105 countries.

The Catchpoint IPM Platform

Resilience for your key solution areas
Solutions to ensure great experiences for your customers, workforce, internal and external networks, applications and APIs, and websites
Monitor from where it matters
The world’s largest Global Observability Network with over 2800 vantage points in 106 countries so you can monitor from where it matters for you.
Enterprise Proven SaaS Platform
One native SaaS Platform: enterprise proven, secure, scalable.
Instant Alerts
Receive immediate notifications about performance issues to mitigate potential downtime.
Tailored Metrics
Create dashboards that focus on the KPIs that matter most to your retail business.
In-depth Reporting
Generate reports that provide actionable insights for decision-making.
API Support
Easily integrate with existing tools and workflows, enhancing your current tech stack.
Collaboration Tools
Share insights across teams for unified performance management.
Experts you can trust
Expert, professional and managed services allow you to remain focused on core business activities
Maturity Model Approach
Industry thought leadership and expertise to guide you from a quick start package to digital resilience maturity.
An Industry Leader
A Gartner Digital Experience Monitoring Magic Quadrant Leader.
Report

The Internet Resilience Report 2025

Webinar

5 Assumptions CIOs Need to Rethink: Monitoring in the Age of Complexity

Webinar

Resilience through Chaos Integrating IPM into your Observable SDLC (OSDLC)